1. Inspectial
  2. Free checklists
  3. Culverts

Manhole inspection form

A surface-only field form for sanitary and storm sewer manholes, using the component names and Level 1 scope of NASSCO's Manhole Assessment Certification Program (MACP). It runs top down: surroundings, cover and frame, chimney, cone, wall, bench and channel, pipes, then follow-up.

Add your email to download. It goes to the Inspectial team, not a mailing list (privacy).

First page of the free Manhole inspection form PDF

What is a manhole inspection form?

A manhole inspection form is a field record of a sewer or storm manhole's condition. With the cover off and without entering, the inspector checks the cover, frame, chimney, cone, wall, bench, channel, steps and connecting pipes, and notes infiltration and inflow, corrosion, roots, debris and surcharge marks, then flags whether cleaning, repair or a detailed inspection is needed.

When to inspect

No federal rule sets a manhole inspection interval. Owners set it in their sewer system management or CMOM program (EPA's CMOM guide asks for a planned, documented inspection program), and consent decrees often fix a cycle. Many utilities inspect every manhole once per multi-year cycle, high-risk ones more often, and also inspect after overflows, odor or I&I complaints, and before pipe lining.

The checklist

Every row is one observable check. Mark one answer per row and write what you saw or measured; the PDF adds a findings table and sign-off.

Header

Manhole ID
Sewer type (sanitary / storm / combined)
Street and nearest address
GPS
Drainage basin or sub-area
Surface type (paved, grass, easement)
Cover diameter (in)
Rim-to-invert depth (ft)
Wall material
Inspection level (1 or 2)
Previous inspection date
Inspector
Date and time
Weather and days since rain

Location and surroundings

Set up traffic control first. Check the area around the lid before opening it.

CheckOKIssueN/ANotes / value
Manhole found at mapped location (record offset if not)
Lid accessible, not paved over, buried or blocked by vehicles
Pavement around the frame free of cracks, settlement or potholes
No ponding over the lid or signs that surface water drains into it
In easements: access path clear, no vegetation over the lid
Manhole not in a flood-prone or low spot (inflow risk)
No odor, staining or wet ground around the lid (overflow sign)

Cover and frame

Rate the cover and frame before lifting the lid, then again with the lid off.

CheckOKIssueN/ANotes / value
Cover present, seated flat, does not rock or rattle
Cover not cracked, broken or worn smooth
Cover type recorded (solid, vented, pick holes, bolted or gasketed)
Cover vent or pick holes not passing surface water (note if an insert is present)
Cover at grade with the surrounding surface (record height difference)
Frame intact, not cracked, broken or corroded
Frame seated on the chimney, no gap or movement
Frame-to-chimney seal intact, no water entering at the joint

Chimney and grade adjustment

The chimney is the adjustment section of rings or brick between the frame and the cone.

CheckOKIssueN/ANotes / value
Chimney material recorded (concrete rings, brick, block, HDPE)
Adjustment rings or brick courses aligned, not offset
No missing mortar, loose brick or deteriorated rings
No infiltration or staining through the chimney joints
No roots entering through the chimney

Cone and wall

Look down with a strong light or pole camera. Record what you cannot see rather than guessing.

CheckOKIssueN/ANotes / value
Cone or corbel intact, no cracks, breaks or missing pieces
Wall joints sealed, no gaps or offset between sections
Wall surface sound, no cracks, holes or missing brick
No corrosion or exposed aggregate from hydrogen sulfide (note depth band)
No active infiltration (record dripper, runner or gusher and location)
No mineral deposits or staining that point to past leaks
No roots through the cone, wall or joints
Liner or coating intact, not peeling, blistered or delaminated
Steps present, secure and not corroded (record count; never use them to enter)
No debris, grease or fats hanging on the walls

Bench and channel

The bench is the sloped shelf at the base; the channel carries flow through the manhole.

CheckOKIssueN/ANotes / value
Bench intact, no cracks, holes or missing sections
Bench free of debris, grease or solids buildup
Channel intact and shaped to the pipes, no erosion or missing sections
Flow passes through the channel without ponding or backing up
No sediment, grit or debris in the channel (record depth)
No surcharge marks above the crown of the outgoing pipe (record height)
Flow appearance normal for the sewer type (note color, odor, unusual flow)

Pipe connections

Record each pipe by clock position, looking downstream.

CheckOKIssueN/ANotes / value
All incoming and outgoing pipes recorded (clock position, size, material)
Pipe connections sealed at the wall, no gap or soil showing
No infiltration around pipe penetrations
No roots or debris at pipe openings
Drop connection or inside drop intact, not blocked or broken
Pipe ends not broken, offset or protruding into the manhole
Storm or dry-weather flow in a sanitary manhole recorded (possible cross-connection)

Rating and follow-up

Answer before closing the lid. Reseat the cover and confirm it sits flat.

CheckYesNoN/ANotes / value
Immediate hazard found (missing or broken cover, collapse, overflow) and reported
Cleaning needed (debris, grease, roots or sediment)
Repair needed (frame reset, chimney seal, wall or bench repair)
Lining or rehabilitation recommended
Detailed (Level 2) inspection or CCTV of connecting pipes recommended
Possible inflow source found (vented lid in low spot, cross-connection)
Inventory data corrected (ID, location, depth or pipe count)
Cover reseated and site left safe

Component condition (worst defect controls)

Rate the asset by its worst defect, best to worst.

1 Excellent
No defects, or minor ones with no effect on structure or flow.
2 Good
Minor defects such as light staining or hairline cracks. No action now.
3 Fair
Moderate defects such as weeping joints, light corrosion or minor root intrusion. Plan maintenance.
4 Poor
Severe defects such as active infiltration, missing mortar, exposed aggregate or a loose frame. Repair soon.
5 Immediate attention
Failed or failing: broken or missing cover, collapse, gushing infiltration or overflow. Act now.

Photos to take

  1. Lid in place with the surrounding pavement, wide enough to show location
  2. Cover and frame with the lid off
  3. Looking straight down the full depth from the rim
  4. Chimney and frame seal close-up
  5. Bench and channel from the top
  6. Each incoming and outgoing pipe opening, with clock position noted
  7. Close-up of each defect rated 3 or worse, with a scale reference

Field tips

  • Never enter a manhole to inspect it. A permit-required confined space needs an entry permit, an attendant, gas monitoring and a rescue plan under OSHA 1910.146.
  • Test the air at the opening with a calibrated four-gas meter before leaning over it; hydrogen sulfide can be present even when there is no odor.
  • Inspect in dry weather to see infiltration and in wet weather to see inflow. Note days since rain on every form.
  • Record grade problems separately from structural defects: a cover an inch low is a road maintenance job, not a failing manhole.
  • Use a pole camera or a light on a pole for deep structures, and log the depth you could actually see.
  • Name pipes by clock position looking downstream, so the next crew and the CCTV contractor match the same pipe.
  • Reseat the cover and check it is flat before leaving; a rocking lid is a traffic hazard and a noise complaint.

Questions

What is a MACP Level 1 manhole inspection?

MACP Level 1 is NASSCO's screening inspection. The cover is removed and the inspector records the manhole from the surface without entering: cover, frame, chimney, cone, wall, bench, channel, steps and pipes, with general condition and visible defects. It helps owners decide which manholes need a detailed Level 2 inspection.

What is the difference between MACP Level 1 and Level 2?

Level 1 is a quick surface screening of each component's general condition. Level 2 is a detailed inspection that codes each defect by component and location using the same defect codes as PACP pipe inspections, usually with a camera, and produces condition scores for rehabilitation design.

How often should manholes be inspected?

There is no federal interval. Utilities set it in their CMOM program or sewer system management plan, and consent decrees often fix a cycle. A common approach is to inspect every manhole once per multi-year cycle and high-risk ones, such as those with overflows, odor complaints or I&I, more often.

What are signs of infiltration and inflow in a manhole?

Infiltration is groundwater entering through cracks, joints and pipe connections: look for drips, running water, mineral deposits and stains. Inflow is surface water entering through vented or low covers, the frame seal or cross-connections: look for ponding over the lid, debris on the bench and high flow after rain.

Do you need to enter a manhole to inspect it?

No. A Level 1 inspection is done from the surface with a light, mirror or pole camera. Entering a manhole is a permit-required confined space entry under OSHA 1910.146, which needs an entry permit, a trained attendant, atmospheric testing and a rescue plan.

Do this inspection on your phone: AI drafts it, you approve

Inspectial turns the photos, voice notes and GPS from this checklist into a structured, map-ready inspection record. Every finding links to its photo, and nothing is official until you approve it.

An inspector in a hi-vis vest and hard hat crouches beside a concrete culvert and photographs its circular barrel opening with a phone. Water runs out over the invert onto a gravel apron.
Culvert C-104244.9212, -93.4687 · culvert pack
  • Headwall · surfaceweatheringAI suggested
  • Barrel · surfacestainingAI suggested
  • Barrel · vegetationmoss at wall baseAI suggested